Carton/Gravity Flow Rack

Carton Flow Rack Systems for increased, high-volume order picking processes

• Carton flow racking is a First-In, First-Out (FIFO) style of storage system. Utilizing a rolling track and the force of gravity, carton flow racking pushes product forward as it is picked from the front of the rack, ensuring easy access to products for order fulfillment and/or assembly processes. This storage system is perfect for applications with numerous SKUs.

Carton flow rack uses sloped shelves to improve visibility and order accuracy, making it a perfect application for split case or piece picking. Other options, such as impact decks and intermediate supports, can help guard against warehouse abuse, prolonging system longevity.

 This type of system can be installed in nearly any existing pallet rack system. Carton flow racking generally does not necessitate any additional materials or supports to your existing system. When implementing carton flow racking, you can simply install the track and other components of the system into your existing pallet racks. In addition, carton flow rack can be integrated with conveyors and other warehouse storage solutions to create functional pick modules and picking efficiency.

Using a carton flow racking system is beneficial to your warehouse for many reasons. This storage system is considered dynamic rather than static because it allows your load to move to the front of the rack on its own as the preceding products are picked. This saves time and effort on the part of your employees because it eliminates the process of bending, reaching, and pulling when picking. In addition, carton flow racking maximizes your available storage space.

Common Applications

• • Order Picking Operations – highly effective in environments where individual items within cartons need to be accessed easily, like e-commerce fulfillment centers and retail distribution.
  • Assembly Lines – ideal for manufacturing or assembly processes where specific components need to be easily accessible for efficient production.
  • High SKU Density – perfect for facilities with a high number of different SKUs or products as the divided lanes allow for organized storage and picking.
  • Small to Medium-Sized Products –well-suited to handling smaller and medium-sized products packed in cartons or cases.
  • Retail and Distribution Centers – commonly used in environments where rapid and accurate order fulfillment is the top priority.

For additional resources about Carton Flow Racking, check out our guides here.